Frame failure, seatstays at seat cluster
See other failures under
000.html.
Frame developed "scratchy" noise during a ride.
Inspection following ride showed left seatstay cracked through,
right seatstay cracked through
except "cap" separating but not cracked through.
Notes:
- Brazed steel Fuji "Club Fuji".
Marked "Fuji VALite quad butted steel tubing 1769".
Probably 1984. Frame weight unknown, but bike not
especially light and original retail estimated
under US$400.
- First owner rode estimated 3,000km;
weight approx 75 kgf.
Rode hilly/enthusiastically, roads only.
- Second rider weight approx 65 kgf.
Rode hilly/enthusiastically roads and trails.
- Almost all riding in dry weather.
Almost all riding without a rack.
- Belt-drive (non-electronic, non-reset) odometer attached by first owner.
Registered under 18,000km at failure in 2005.
- It appears the crack started at the "root" of the joint
between seatstay and seat collar.
The cracks spread across the stay until reaching
the "cap".
The left cap braze separated; ultimately, the
left cap fractured.
The right cap braze separated
but the cap had not fractured when the failure was discovered.
- Stay loads here are principally compression, so this failure
seems odd.
One hypothesis is the frame was brazed,
then clamping the seatpost applied bending to the stay.
Another rider remarked this is not a rare failure mode
for stays attached this way.
The following frame failure, looks similar.
From Yellow Jersey
[http://www.yellowjersey.org]
as of 2018/03/31.
Initially, it appeared that just the left stay was failed, but on
closer inspection both were cracked.
As in the Fuji frame above, the frame tube is cut diagonally and
capped with a flat plate. Cast stay tips may be more laterally
flexible and so less prone to fail.
See also
FAIL-041.html.