Alternative Heat Sources for an RV
Catalytic, Ceramic, and other buzzwords
last update: 16 January 2003

a work in progress - comments, suggestions, and additions welcomed

All but the smallest Recreational Vehicles come equipped with a built-in ducted propane furnace. Yet a growing minority of RVers rarely use this furnace, opting for alternate forms of heat. This article will attempt to explain the reasons for these alternate heating systems, and assist the reader in deciding whether to acquire one of these options.

Advantages of the conventional ducted propane furnace: Although this article is not about the traditional propane furnace,   reviewing the familiar characteristics provides a starting point for evaluating alternatives.

Familiarity and convenience:  The great majority of people grew up with an automatic forced-air furnace in their home. The RV furnace seems very similar to a home furnace and is completely automatic - just set the thermostat and forget it.

Uniform Heat:  In a well-designed RV, ducts carry the heated air from the furnace to several locations spread throughout the living space (and sometimes to basement areas as well, to keep water and sewage tanks from freezing in cold weather).  Depending on individual preferences and lifestyle, the uniformity of heat distribution can be seen as either an advantage or a drawback.

Safety:  The propane RV furnace has a long history of development, testing, and use. It is reasonably foolproof and (when properly maintained) is very safe.

Drawbacks of the conventional ducted propane furnace: There are several reasons (not all equally important) for not using the furnace:

12 v. power usage:  All ducted furnaces depend on a 12v. fan to circulate hot air. These fans can draw 7 amps or more from the battery. On a cold night when the fan may run for many hours, this load, combined with other typical 12 v. power uses, may completely discharge a typical battery in a single night, if the RV is not connected to shore power.

Cost and Convenience:  A typical RV furnace is probably, at best, about 70% efficient, meaning that 30% of the propane you buy does not contribute to heating your rig. (Some writers have suggested efficiencies as low as 50%).  Also, the furnace heats the entire rig, and some people would prefer to heat only a small comfort zone where they currently are seated, using much less propane. Not only does excess propane use waste money, but in some situations it is inconvenient and time-consuming to replenish the propane supply, providing an incentive to make your propane last as long as possible. Also, in some RV Parks, electricity used for heat is "free" in that it is included in the price paid for the campsite, whereas propane is never free.

Noise:  In a small RV, the noise of the furnace fan can seem quite loud and annoying.

Space:  Some individuals in small RVs have completely removed their furnace, opening up a significant amount of space for other use.

Electric Heaters:  Electric space heaters have been around almost since electricity became common in the home. Most of the original heaters were quite large, and depended on natural convection for air flow. The gentle flow of warm air moved straight up from the heater, collecting near the ceiling of the room. These heaters are quiet and very long-lived. But they are big and ugly and not generally found in RVs. More modern versions of these heaters have added fans, allowing the heater to be smaller and to more effectively distribute heat throughout a room, but adding noise.

The advent of high power quartz-halogen light bulbs allowed a new type of heater where a substantial amount of the heat is radiated and can be beamed in a particular direction. These can use the electrical power more effectively, by heating the person at which the heater is pointed rather than heating the ceiling of the room. These heaters are fairly big, very hot, and somewhat fragile, and are not often seen in RVs.

The most common electric heater in an RV is the "cube heater", which is simply a very compact electric heater with a powerful fan. Many of these small heaters are labeled "ceramic" heaters, a word which some people confuse with the "catalytic" propane heaters discussed below.  "Ceramic" refers to the material from which the actual heating element is manufactured. This is insignificant to the typical user. A heater should be chosen based on other features, not on whether is it "ceramic".

Advantages of Electric Heaters:  

Clean and efficient:  All electric heaters are 100% efficient, and create no harmful byproducts.

Low Operating Cost (sometimes):  In some RV Parks, electricity usage, even for heaters, entails no extra incremental cost.  (On the other hand, when electricity is metered at your site, or when heater usage costs an extra $2.00 per day, electricity generally costs substantially more than propane for the same amount of heat). At the end of this article, I'll tell you how to figure out whether electricity or propane is cheaper in this situation.

Drawbacks of Electric Heaters:

High operating cost (sometimes):  When electricity is metered at your site, or when heater usage costs an extra $2.00 per day, electricity generally costs substantially more than propane for the same amount of heat.

Safety Concerns:  Good quality portable electric heaters generally have built-in protection against over-temperature and tip-over. But such protections may not be completely foolproof, and very old or very inexpensive heaters may lack these basic safety devices. Thus, safe use of portable heaters requires a certain amount of common sense, thought, and care.

Noise:  The small "cube heaters", which are most practical for use in the limited space of an RV, depend on a small, high speed, noisy, fan to move enough air past the very hot heating element. Some are noisier than others.

Product Recommendations:  There are many brands of small electric heater on the market.  Most are in the 1200 to 1500 watt range (about the highest power that is practical for a shared 15 amp circuit in a home or RV).  Although prices vary widely, all do the same basic thing - convert electricity to heat with 100% efficiency. They differ in a number of convenience, safety, and esthetic features.  Some of these features may be important to you, so it pays to shop carefully and not to automatically buy the first heater you see, or the cheapest.  The lowest cost heaters may lack some safety features - before buying, verify that the heater has at least a tip-over shutoff and preferably also an over-temperature shutoff.  To give you a general feel for features, I'll comment below on two specific units.  Both are small "cube" heaters, about the same size.  Warning: both of these brands include many different models in different price ranges. Don't assume that they all have the same features.

Holmes Model HCH 4060T: This model is fairly typical of many low- to mid-priced heaters, and this brand seems to be widely available. The product seems to be well-built and durable.

Advantages:  Has low and high power modes. High is 1500 watts.   This may trip the circuit breaker on 15 amp circuits if the circuit is shared with lights or other electrical loads.  The low setting will avoid this problem.

Drawbacks:   The thermostat doesn't work very well - it's influenced strongly by the heat from the heating element, and is somewhat unpredictable.   The thermostat has substantial hysteresis, so that there is a substantial ambient temperature swing as the heater cycles on and off.  The fan is fairly noisy, and cycles between full-speed and off as the thermostat turns the heating element on and off.  This can be quite distracting. This product does not have a tip-over switch, although its curved heat outlet panel prevents overly high temperatures in most tip-over situations.

Pelonis Disk Furnace III, model HC-451 This heater is somewhat more expensive than the Holmes, but has several additional features which I like:

Advantages:  The output is continuously variable. As the ambient temperature rises and approaches the thermostat setting, both the heating element power and the fan speed become gradually lower. Instead of cycling on and off, it settles down to a continuous output of just enough heat to maintain the temperature setting, with the fan turning quite slowly and quietly. This results in a fairly uniform room temperature over time.  Even at full power, it's quieter than the Holmes. It has both tip-over and over-temperature safety switches.  The electronic thermostat seems to be more accurate and consistent, compared to the mechanical (bi-metal strip) thermostat in the Holmes.

Drawbacks:  There's no low-power setting. It costs about $50. The brand seems to be less widely available than some others. (We bought ours in a Home Depot in the Puget Sound area, and have seen a slightly different model in the Camping World catalog.)  The ceramic heating element has rather small air passages, and can be clogged by dust (in spite of a built-in dust filter which has be be cleaned occasionally). We often sit our heater on a carpeted floor, a very dusty environment, and I occasionally have to disassemble the heater to brush dust out of a clogged heating element.  After two years of use, several of the screws that hold the case together have stripped the threads in the plastic case (or the threaded areas have cracked).

Heat Pumps:  Think of a heat pump as an air conditioner installed backwards, so that it cools the outdoors and heats indoors.  In fact most heat pumps are air conditioners with additional valves and controls so that they can operate in both modes - either cooling or heating the inside of your RV.  Some newer high-end RV's have heat pumps either as standard or as an extra-cost option. 

Advantages of Heat Pumps:  In heat pump mode, a heat pump delivers two to four times as much heat per unit of electricity, compared to the simple electric heaters discussed above, and hence costs two to four times less to operate.   If the unit is ducted, it will  deliver the heat evenly over the entire RV.

Disadvantages of Heat Pumps:   The initial cost is much higher - substantially higher than the traditional air conditioner.  (But useful life may be 10 years or more, so amortized over the life of the unit, the extra cost is modest, and may be recovered in electricity  or propane savings (depending on the cost of these fuels in your area)).  A heat pump is quite noisy, although a basement-mounted ducted version may be quieter than the typical ceiling-mounted non-ducted  air conditioner/heat pump.

Non-catalytic Propane Heaters:  Inexpensive portable propane heaters are available.  They work well, but are not approved for use in enclosed living spaces.  Because they have an open flame, and because they may emit carbon monoxide, they are generally not considered safe for use in an RV.  Some RVers use them successfully or use their propane kitchen stove or oven as a space heater (with suitable ventilation to admit fresh air and get rid of carbon dioxide, water vapor, and carbon monoxide).  These uses are not recommended, may be illegal, and may violate the provisions of your RV or Homeowners insurance policy.. 

Kerosene Heaters:  Kerosene generally burns much less cleanly than propane, so that these heaters have a higher probability of emitting dangerous gases, and pose a serious risk in enclosed spaces.   They smell bad, too!

Catalytic Propane Heaters:  Catalytic heaters differ from other propane heaters in that the propane is combined with oxygen to create heat on the surface of a hot platinum catalyst, so that there is no flame.  The absence of an open flame, and the relatively low temperature (the catalyst glows a faint, dull, red - visible only in the dark) increases the safety, relative to open flames.  The catalytic process also results in a nearly perfect conversion of propane and oxygen into harmless carbon dioxide and water vapor, with no significant carbon monoxide produced.

Advantages of Catalytic Heaters: 

Portability:  Because of the "clean" burning of the propane, a catalytic heater need not be vented to the outside. It can be installed on or in any wall.   When installed with a flexible propane hose and quick-connect fittings, it is almost as portable as an electric cube heater.

Directionality: A substantial amount of heat is radiated straight out from the front of the heater, warming the body it is pointed at.   Sitting in front of the heater is almost like sitting in front of an open fireplace - the cozy feeling of the radiant heat allows keeping the rest of the room cooler.

Quiet:  In very quiet surroundings, a very faint hiss may be heard.  In most conditions, this is inaudible.

No Electricity:  Catalytic heaters use little or no electricity - a major advantage when boondocking in cold weather.

Efficient:  The catalytic heater is 100% efficient in converting propane to heat.  This is a somewhat misleading statement, since a window must be opened slightly while the heater is in use, to remove water vapor and supply oxygen.  Even with the heat loss from the open window, the catalytic heater will use considerably less propane than a conventional propane furnace.

Disadvantages of Catalytic Heaters:  

High Cost:  A catalytic propane heater costs several times as much as a good quality electric heater.  The catalytic pad will eventually become contaminated and (for the Olympian brand heaters) must be replaced at the factory - a substantial expense. Ours is now 5 years old and is still working well, although we only use it occasionally and keep it covered when not in use.

Installation required: Unless you understand plumbing and are "handy", you will have to hire someone to connect the heater to your existing propane supply.   I did it myself - see below.

Large Size:  Compared to an electric cube heater, the propane heater is substantially larger and more awkward to store. The propane hose is stiffer than an electric cord, and can't be plugged in to as many locations in the RV. 

Safety Concerns:  Any portable heater requires care and common sense.  A portable propane heater requires additional care.  There is no tip-over shutoff (at least on our model), although the legs on the portable model make it quite stable.  Although the temperature of the heating element is much lower than that of an open flame (and much lower than many electric heaters), it still could start a fire if in contact with flammable material. The flexible hose and connections on a portable heater need periodic inspection for leaks. The propane should be shut off at the source when the heater is not in use.  Forgetting to open a window when the heater is in use is a risk. These heaters are often mounted permanently on or in a wall.  This eliminates some (but not all) of the above safety concerns.

Product Recommendations:  

I have experience with only one brand - Olympian - and what follows below is directly applicable only to this brand.  I have heard second-hand unfavorable comments about a Coleman catalytic propane heater, but have not seen one.  I've heard of vented catalytic heaters, but these are lower efficiency, much more restricted in their installation options (requiring a permanent vent through a sidewall of the RV), and may require electricity for a fan.

Olympian makes several models of heater suitable for RV use.    For comparison, a 1500 watt electric heater puts out 5200 BTU/hr. Counting some loss for the required ventilation, the 5800 BTU/hr propane heater is roughly comparable to a 1500 watt electric heater.

Model Heat Output (min. - max.) BTU/Hr Notes
3100a 1600-2800 manual - no thermostat, no electricity needed.  Wall or portable mounting options.  Piezoelectric spark ignition
6100a 3200-5800
8100a 4200-7600
6100ET 5500 has automatic thermostat and oxygen sensor;  can not be used above approximately 4000 feet above sea level.  Wall mount only.  5 amps while igniting, <0.2 amp thereafter.
8100ET 7200

The "a" models may violate RV building codes in some areas, making the "ET" version the only option available in those areas.

Note added 8 December 2001:  Olympian has revised its product line and changed the model numbers, but the characteristics of the new models are still quite similar to those reported above.

If used in an unventilated space, any propane heater will consume oxygen until there is inadequate oxygen for human breathing. The oxygen sensor in the ET models senses a low oxygen level and turns off the heater if the level gets too low for safety.

Although the oxygen sensor makes the heater safer, it has the disadvantage of requiring electricity, and also cannot be used at altitudes above about 4000 feet. For many RVers, this is a really major disadvantage, since many of the nicest camping locations are at higher altitudes, and the main use of the heater is for the cool nights found at high elevation.

Because these heaters use oxygen and emit water vapor, any space in which the heater is used must be ventilated (a window opened slightly), both to add new oxygen and to get rid of the excess moisture. Olympian recommends one square inch of free air opening per 1000 BTU/hr of heat output for "rooms of average airtightness". I have found that our travel trailer is leaky enough to provide sufficient oxygen for two people to breathe while the heater is in use without opening windows. A friend with a large high-end fifth wheel trailer has also found this to be true. We ventilate anyway, largely to keep the moisture level reasonable. But it's comforting to know that if we forgot to open a window before going to bed, it wouldn't kill us.

This comment should be understood in the context of our own tolerance for reduced oxygen levels. We have camped at altitudes of 10,000 feet and hiked as high as 14,000 feet without problem. Individuals with impaired heart/lung function, or those who suffer from altitude sickness at much lower elevations, will want to be much more careful about ventilation.

For our 35' travel trailer, we chose the 5800 BTU/hr manual model and fitted it with legs and a 10' flexible hose for portable use. We also purchased a fitted vinyl cover, to preserve the life of the platinum catalyst by keeping out dust and dirt while the heater is not in use. A typical price for this model is $300, plus $11 for the legs, about $18 for the cover, and about $35 to $80 for flexible hose and copper fittings to tap into the existing propane piping. RV Solar Electric offers these heaters at good prices, and also offers both a fixed and portable installation kit, each containing everything needed for a typical installation.

My installation was rather simple. My furnace is under the sofa in the living area, in the middle of our trailer. I unscrewed the propane line from the furnace, screwed a "T" fitting into the furnace, screwed the propane line back into one leg of the "T", and attached a shutoff valve and the flexible line to the other leg of the "T". When not in use, the catalytic heater, still attached to the hose, slides under the sofa, in a vacant space adjacent to the furnace. The 10' of hose is sufficient to allow placing the heater most of the way down the hallway, pointing into the rear bedroom, or in the kitchen pointing at the dinette seating, as well pointing at any of the seating positions in the living area. (This is an easy do-it-yourself project, but only if you understand basic plumbing procedures and materials and understand how to test for propane leaks).

Our 35' travel trailer (without slide-outs) is fairly average as to air infiltration and insulation quality - some are significantly worse, and some are significantly better. Under typical conditions, our 5800 BTU/hr heater's high setting will maintain the entire trailer at 25 to 30 degrees above the outside temperature. The specific region toward which the heater is pointing will be about five degrees warmer, and a person at which the heater is pointed will feel even warmer because they are absorbing the radiantly beamed heat. With this heater, we have boondocked comfortably in night-time temperatures down to about 27 degrees. We generally travel so as to stay in areas where the night-time temperature is rarely below 50, and under these conditions, the lowest setting can be too warm. For many people, the smaller 2800 BTU/hr heater would be a better choice. In very large or poorly insulated rigs, or for colder climates, the big 7600 BTU/hr model may be desirable.

Comparing Costs of Electrical and Propane Heat

One gallon of LPG (Liquified Petroleum Gas - the more accurate name, since what we usually call propane is actually a mixture of propane, butane, and smaller quantities of assorted other similar gases)  contains about 91,500 BTU of energy, depending on the exact mix of the various gases.  Since  propane heaters have an efficiency ranging from perhaps 50%  to 90% (I'll use 80% in this calculation), the useful energy content is approximately 73,200 BTU, which is 21.44 kilowatt-hours.  (1  KWH = 3414 BTU).

Thus, if electricity costs $.10 per KWH,  LPG would have to cost $2.14 per gallon in order for the cost per unit of energy to be the same for the two sources.  

Simply multiply the cost of a KWH of electricity by 21.4 to determine the cost of propane per equivalent amount of heat energy.  (This is a compromise number.   For a traditional propane furnace, use 17.42 (assumes 65% efficiency);  for a catalytic heater, use 24.12 (assumes 90% efficiency). 

Some campgrounds have electricity included in the cost of the campsite, but charge an extra $2.00/day for use of an electric heater.  To determine whether to use electricity or propane in this situation, you have to know in advance how much heat you will need each night.  For example, if you ran a 1500-watt electric heater continuously for 10 hours, you would use 15 KWH at a cost of the $2.00 surcharge, or $.133/KWH.  If propane costs less than $3.22/gallon, it will be more economical to use a catalytic propane heater (or $2.32 for a conventional furnace).


all rights reserved; permission is granted to copy, only for personal non-commercial use, the complete unmodified document including this notice;    © 2000, 2001, 2002  by David E. Damouth <damouth@attbi.com>